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Zhedazmyclera

16 Jan 2025 - 04:21 pm

Balanset-1A: Ein modernes Gerät zur Rotorbalance



Die Rotorbalance ist ein entscheidender Prozess in der Maschinenwartung, der die Effizienz und Langlebigkeit von Geräten erheblich beeinflusst. Das Gerät Balanset-1A bietet eine umfassende Lösung für die präzise Balance von Rotoren in verschiedenen Anwendungen, von Ventilatoren bis zu Turbinen.



Kann man Rotoren balancieren?



Ja, Rotoren können balanciert werden, und dies ist von entscheidender Bedeutung, um Vibrationen zu minimieren, die zu vorzeitiger Abnutzung oder sogar zu Ausfällen führen können. Das Balanset-1A ist ein vielseitiges, zweikanaliges Gerät, das sowohl für die Vibrationserfassung als auch für die Rotorbalance ausgelegt ist.



Funktionen des Balanset-1A





Vibrometer-Modus: Misst präzise die Drehzahl (RPM) und analysiert die Phasenwinkel von Vibrationssignalen.

FFT-Spektrum: Bietet einen detaillierten Überblick über das Frequenzspektrum von Vibrationssignalen.

Protokollierung: Speichert die Messdaten für eine spätere Analyse.

Ein- und Zwei-Ebenen-Balance: Ermöglicht die Balance in einer oder zwei Ebenen, um die Vibrationen zu reduzieren.

Toleranzrechner (ISO 1940): Berechnet die akzeptablen Balancetoleranzen gemäß dem ISO 1940 Standard.





Der Prozess der Rotorbalance mit Balanset-1A



Der Prozess der Rotorbalance mit dem Balanset-1A umfasst mehrere Schritte:



1. Vorbereitung der Ausrüstung

Die Vibrationssensoren müssen senkrecht zur Rotationsachse des Rotors installiert werden. Ein Lasertachometer wird an einem Magnetständer befestigt und auf einen Reflexstreifen am Riemenrad gerichtet. Anschließend werden die Sensoren und das Gerät mit einem Laptop verbunden.



2. Anfangs-Vibrationsmessung

Vor der Balance wird das Gewicht des Testgewichts ermittelt und der Radius der Installation festgelegt. Der Rotor wird gestartet, um das Anfangsniveau der Vibration zu messen und die Amplitude sowie die Phase des ursprünglichen Ungleichgewichts zu bestimmen.





3. Balance in der ersten Ebene

Das Testgewicht wird in der ersten Balancierungsebene platziert. Der Rotor wird erneut gestartet, um den Vibrationspegel zu messen. Eine Änderung der Amplitude oder Phase um mindestens 20 % zeigt an, dass das Ungleichgewicht teilweise korrigiert wurde.





4. Balance in der zweiten Ebene

Das Testgewicht wird in die zweite Ebene verschoben, und der Rotor wird erneut gestartet. Diese Daten helfen dem Programm, die genaue Position und das Gewicht der Korrekturgewichte zu berechnen.





5. Korrektur des Ungleichgewichts

Basierend auf den erhaltenen Daten schlägt das Balanset-Programm die Korrekturgewichte und die Winkel ihrer Installation vor. Die Korrekturgewichte werden gemäß den Empfehlungen des Programms installiert.





6. Überprüfung und Abschluss der Balance

Der Rotor wird zur abschließenden Überprüfung der Balance gestartet. Wenn die Vibration auf ein akzeptables Niveau gesenkt wurde, ist der Prozess abgeschlossen.





Fazit



Das Balanset-1A ist ein unverzichtbares Werkzeug für Techniker und Ingenieure, die die Leistung und Lebensdauer von Maschinen durch präzise Rotorbalance verbessern möchten. Mit seinen fortschrittlichen Funktionen und benutzerfreundlichen Schnittstellen ermöglicht es eine effiziente und effektive Analyse und Korrektur von Ungleichgewichten.

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16 Jan 2025 - 03:47 pm

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